Microelectronics PCB Soldering or, The Idiot's Guide to Attaching a Modchip
(v0.1)
Tutorial
written
by : Xev
This
tutorial
covers
all things
soldering;
look elsewhere
for answers
to your
other
questions...
Please
note that
the pictures
here are
not of
an Xbox,
and really
could
be of
much better
quality.
When I
install
my X2,
I'll take
new pictures
with a
friend's
camera.
(Mine
is really
shitty...
if you
like this
tutorial,
how 'bout
sending
me a new
camera?
;) )
1)
Okay,
I Want
a Mod
Chip.
Why Should
I Solder
It?
If you
want to
install
a modchip,
you currently
have three
choices:
solder
it, use
pogo pins,
or have
someone
else do
it. If
you can
get option
three
for free
(all of
my friends
have!
;) ),
go for
it! Chances
are that
if you're
reading
this tutorial,
option
three
will maximize
your chances
of success.
Next
up in
terms
of ease
is option
two -
using
a pogo
pin adapter.
The trouble
with this
method
is that
while
pogo pin
mods are
generally
easy to
install
(by virtue
of being
solderless),
they were
really
only designed
for temporary
installation
and have
a tendency
to drift
out of
alignment,
causing
more grief
than they're
worth
in the
long run.
If you
want to,
er, "spring"
for pogos
because
of an
unresolved
fear of
soldering,
then I'll
refer
you to
Appendix
A, "Directory
of Competent
Psychotherapists"
before
you commit
to a decision.
If, however,
you are
merely
a bit
nervous
about
taking
a hot
iron and
molten
metal
to your
beloved
Xbox,
then relax
- soldering
is fun
and easy,
and this
guide
is for
you!
Still
here?
Solder
and wires
still
in hand?
Great,
let's
get started!
2) Disclaimer
I'm not
prescient,
nor do
I have
the supernatural
power
to protect
you from
yourself.
Use this
information
at your
own risk.
If you
screw
up your
Xbox,
even while
following
my instructions
to the
letter,
don't
come crying
to me.
TRY THESE
METHODS
AT YOUR
OWN RISK!!!
That said,
the risk
is really
minimal,
so don't
worry.
3) Equipment
To solder
on a modern
PCB (Printed
Circuit
Board)
like the
Xbox mainboard,
you'll
need the
right
tools.
If you're
reading
this,
I'll assume
that you
don't
have access
to professional
soldering
equipment,
so in
our case
the "right
equipment"
is what
is readily
and cheaply
available
at the
local
Radio
Shack.
| Absolute
must-have
equipment: |
 |
15-Watt
Soldering
Pencil
with
Grounded
Tip |
$7.99 |
RSCN
64-2051 |
| A
"soldering
iron"
will
NOT
do
-
the
tips
are
too
large,
the
power
output
is
often
way
too
high,
and
the
irons
themselves
are
rarely
grounded.
Spend
the
eight
bucks
and
save
yourself
the
$200
for
a
new
Xbox. |
| |
 |
0.032"
Diameter
Lead-Free
Solder |
$2.99 |
RSCN
64-025 |
| Repeat
after
me:
small
diameter
equals
more
control. |
| |
| Equipment
you
probably
should
buy
but
can
live
(dangerously)
without: |
 |
Adjustable
Wire
Stripper/Cutter |
$2.99 |
RSCN
64-2129 |
| Great
little
tool
for
the
price! |
| |
 |
Desoldering
Braid |
$2.99 |
RSCN
64-2090 |
| For
repairing
those
"oopses."
REQUIRED
if
installing
an
LPC
header
in
a
v1.0
Xbox. |
| |
 |
Anti-Static
Wrist
Strap
with
Cord |
$4.99 |
RSCN
276-2397 |
| I
highly
recommend
investing
in
AT
LEAST
this
cheapass
wrist
strap. |
| |
| Equipment
you
should
get
if
you're
doing
this
more
than
once: |
 |
Electronics
Anti-Static
Service
Kit |
$19.99 |
RSCN
276-2370 |
| Anti-static
mat,
wrist
strap
w/
coiled
cord,
and
grounding
unit.
A
great
deal
for
twenty
bucks,
as
the
professional
equivalent
goes
for
about
$150.
(You
do
get
what
you
pay
for,
of
course...) |
If
you are
installing
an LPC
header
to allow
an X-Ecuter
2 (for
instance)
to be
easily
plugged
and unplugged,
you will
need the
desoldering
braid.
If you
decide
to be
cheap
and daring
and don't
go for
one of
the anti-static
options,
BE CAREFUL
and ground
yourself
before
touching
anything
inside
your Xbox.
Chances
are slim
that you'll
actually
zap your
Xbox,
but if
you do,
it's good-bye
and farewell...
4) Get
With the
Soldering,
Already!
Plug
your soldering
pencil
in and
let it
heat for
a few
minutes.
Careful!
It will
melt plastic,
carpet,
upholstry,
small
animals,
etc.
General
tips to
keep in
mind:
*
A little
dab
will
do ya!
When
soldering
wires
to those
tiny
little
connection
points
on your
Xbox
mainboard,
use
only
enough
solder
to form
a small
bump
that
is the
same
diameter
as the
connection
point.
Such
a connection
may
look
fragile,
but
it will
hold...
we're
not
building
a suspension
bridge,
after
all.
* Heat
connection
points
on the
mainboard
only
just
enough
to melt
the
solder.
Too
much
heat
can
damage
both
the
board
and
the
chips.
(This
isn't
much
of a
worry
for
an LPC
modchip
installation
as all
of the
points
are
located
well
away
from
sensitive
components)
* Keep
the
soldering
pencil
clean
and
free
of solder
by periodically
wiping
the
heated
iron
against
a wet
sponge
or cloth.
* Touch
only
what
you
need
to!
That
mainboard
is fragile,
and
damaged
traces
are
difficult
to repair.
I)
"Tinning"
wires.
Difficulty
- EASY
Ideally,
your wires
will come
pre-tinned.
If not,
or if
you need
to make
your own
wires,
you need
to tin
them before
soldering.
Tinning
is simple
- you
merely
apply
a small
amount
of solder
to the
wire in
order
to "prime"
it, so
to speak.
1.
Strip
the
wire,
exposing
about
1/8"
of conductor.
2. Holding
the
wire
in one
hand,
touch
the
tip
of the
soldering
pencil
to one
side
of the
conductor
and
apply
a small
amount
of solder
(using
your
third
hand)
to the
opposite
side
of the
conductor.
Note
that
the
conductor
is melting
the
solder,
not
the
iron.

Any
solder
clinging
to the
pencil
may be
removed
by wiping
the heated
pencil
against
a damp
sponge
or cloth.
II)
Desoldering
connections
or header
holes.
Difficulty
- MODERATE
If you
are removing
a previously-installed
mod chip
or are
installing
an LPC
pin header
in a v1.0
Xbox,
you'll
need to
remove
some solder
before
proceeding.
I'll tackle
two different
situations:
a)
Desoldering
a wire
connection
- Place
a section
of unused
desoldering
braid
against
the
solder
connection.
- Carefully
press
the
tip
of the
soldering
pencil
against
the
desoldering
braid,
directly
over
the
solder
connection
you
are
desoldering.
- The
solder
will
melt
and
wick
into
the
braid.
While
still
hot,
remove
the
braid.
- Touch
the
tip
of the
soldering
pencil
to the
connection
point
to heat
any
remaining
solder
and
remove
the
wire.

b)
Removing
solder
from a
header
hole
- Place
a section
of unused
desoldering
braid
against
the
filled
header
hole.
- Press
the
tip
of the
soldering
pencil
against
the
desoldering
braid,
melting
the
solder
beneath
and
wicking
it into
the
braid.
- Repeat
as required
to remove
all
solder.
III)
Soldering
wires
to filled
header
holes.
Difficulty
- EASY
If you're
installing
an LPC
mod using
the wire
method,
most of
your connections
will be
of this
type.
- Touch
the
tip
of the
soldering
pencil
to the
silver
(tinned)
circle
that
surrounds
the
hole.
- When
the
solder
in the
hole
melts,
slowly
insert
the
tinned
wire.
- Carefully
remove
the
soldering
pencil
and
hold
the
wire
in place
until
the
solder
solidifies.

That's
it!
You're
done!
IV)
Soldering
wires
or a pin
header
to clean
header
holes.
Difficulty
- EASY
If you're
installing
header
pins in
any Xbox
version
or using
the wire
method
for an
LPC mod
in a v1.1
Xbox,
you'll
use this
method.
NOTE
- To install
header
pins,
all solder,
if any,
MUST FIRST
BE REMOVED
FROM THE
HEADER
HOLES!
NOTE
- Mainboard
must be
completely
removed
for this
method.
- If
untinned,
strip
wires
to expose
approx.
1/4"
of conductor
and
tin.
Header
pins
do not
need
to be
tinned.
- From
top
of mainboard,
insert
wire
or header
pin
assemby
through
header
holes.
- Turn
mainboard
over.
Touch
the
tip
of soldering
pencil
to the
silver
(tinned)
circle
that
surrounds
the
hole,
and
apply
solder
to the
tinned
inside
surface
of the
header
hole
near
the
tip
of the
soldering
pencil.
- After
a few
moments,
the
solder
will
begin
to melt.
Once
this
happens,
continue
to feed
solder
into
the
header
hole
until
the
entire
hole
is filled.
DO NOT
OVERFILL!
- Remove
soldering
pencil
and
hold
wire
or header
assembly
in place
until
solder
solidifies.
V)
Soldering
wires
to those
itsy-bitsy
little
pads,
vias,
and test
points.
Difficulty
- DIFFICULT
For those
extra
wires
or ALL
29 for
you homebrew
shmucks...
NOTE
- Good
lighting
and a
steady
hand are
highly
recommended.
NOTE
- These
connection
points
may be
located
on the
underside
of the
Xbox mainboard!
- If
untinned,
strip
wires
to expose
approx.
1/8"
of conductor
and
tin.
- Prepare
the
connection
point:
- Touch
the
tip
of
the
soldering
pencil
to
the
connection
point's
(tiny)
silver
(tinned)
circle
or
pad.
- Gingerly
apply
A
TINY
AMOUNT
of
solder
to
the
connection
point
by
touching
the
tip
of
the
solder
wire
to
the
point
of
the
soldering
pencil.
- If
done
properly,
there
should
be
a
small
solder
bump
of
the
same
diameter
as
the
connection
point.

- Position
the
wire
flat
against
the
mainboard,
with
the
tip
of the
wire
touching
the
solder
bump
and
aligned
in such
a manner
that
the
conductor
will
not
come
in contact
with
any
other
connection
points.
- Touch
the
tip
of the
soldering
pencil
to the
edge
of the
solder
bump.
When
the
solder
melts,
carefully
slide
the
wire
conductor
into
the
solder.
- As
soon
as the
solder
melts
into
the
wire,
remove
the
soldering
pencil
while
CAREFULLY
holding
the
wire
in place.
When
the
solder
solidifies,
the
connection
is complete.
.jpg)
Congrats!
You're
a certified
solderer!
Tutorial
written
by : Xev