X2Pro switches case mod
(v0.1)
Tutorial
written
by : ShALLaX
Please
note that
when I
did this
mod it
was a
spur of
the moment
thing
and I
didn't
take down
any measurements.
Therefore
I will
do my
best to
make measurements
from the
finished
product.
I don't
accept
any responsibility
for you
damaging
your Xbox,
your mod
or yourself!
Also,
don't
attempt
this mod
unless
you are
confident
you can
do what
is being
described!
Also,
apologies
for the
terrible
grammar/
English
etc. Normally
I'd make
an effort
but I'm
tired
and cant
be bothered
:P
What
you will
need!
+++++++++++++
1)
Soldering
iron with
a 0.5mm
tip
2) Solder
(No shit?)
3) Flux
(optional
- I did
this without
any)
4) Desoldering
Braid
(Optional
- I also
didn't
need this)
5) Solder
Sucker
(What
I used
in place
of desoldering
braid)
6) Drill
and the
correct
size drill
bits (the
same size
as your
switches)
7) Center
punch
(Automatic
ones are
the best)
8) Ruler
and a
sharp
point
9) Dremel
or similar
tool with
cutting
bits
10) Files
(Oh yes,
there's
a lot
of filing
to do!)
11) A
long reel
of 0.5mm
insulated
wire.
12) 4x
Dual pole
single
throw
switches:
13) Pliers
14) Screws
that will
replace
the parallel
port nuts

A
= Contact
is Off
when switch
is in
the position
B = Contact
is On
when switch
is in
the position
C = Contact
is the
common
terminal
Figure
1
--------
What
you will
be doing
++++++++++++++++
You
will be
taking
off the
dipswitches
from the
flash
adaptor
and soldering
wires
in their
place.
These
wires
will connect
to switches
which
will be
mounted
on the
front
of the
Xbox.
On the
top of
the Xbox
(just
behind
the DVD
drive)
you will
be mounting
the LPT
(parallel)
port and
the actual
flash
adaptor.
What
to do
++++++++
First,
take out
the hard
drive,
cd drive,
motherboard
and power
supply
board
(you don't
need to
remove
the controller
ports)
- this
is a required
step as
it prevents
damage
to the
components
and to
remove
obstructions)
Start
by desoldering
the dipswitches:
Peel back
the double
sided
adhesive
foam tape.
Heat the
dipswitch
contacts
one at
a time
and use
either
desoldering
braid
or a solder
sucker
to remove
the solder.
Once you
have gone
over all
8 contact
points
with a
little
force
you should
be able
to pull
the dipswitches
out of
the PCB.
If you
can, avoid
using
a screwdriver
as a lever!
I tried
this and
realised
after
I had
removed
the dipswitches
that there
is a trace
running
underneath
them (which
I almost
cut through!).
My advice
is if
you are
going
to use
a lever,
make sure
its plastic
and that
you stay
well clear
of traces.
Once
the dipswitches
are out
you should
have 8
nice little
holes
for the
wires
to fit
in. Cut
8 lengths
of wire
(duh),
each one
should
be about
40cm long.
Strip
the ends
of the
wire (you
only need
a very
short
length
to go
through
the holes).
Tin the
wire (tinning
is where
you apply
solder
to the
wire alone
just to
stop it
from fraying
and so
solder
sticks
to it).
If you
have it,
use flux
on the
solder
point
then thread
the wire
through
the back
of the
PCB and
solder
on the
front.
A good
solder
job will
not leave
any blob
behind
on the
contact
and some
of the
solder
will have
actually
gone through
the hole
to the
other
side.
Repeat
this 7
more times
and that
takes
care of
soldering
to the
PCB :)
The
PCB should
look like
this when
looking
at it
from the
front
side:

Figure
2
--------
The
numbers
represent
the switch
number
and the
o's below
them are
the respective
terminal
points.
Get
a switch
and solder
one of
the outer
terminals
(A or
B - Figure
1) to
switch
1 terminal
X (Figure
2). Then
solder
the middle
(common
terminal)
to switch
1 terminal
Y (Figure
2). Remember,
when using
these
switches
the terminal
A is on
when the
switch
is flicked
in the
direction
of terminal
B and
vice versa
(See the
switch
diagram).
This will
help you
when mounting
the switches.
Solder
the other
switches
in exactly
the same
way (using
the same
terminal
[A or
B] as
you did
for the
first
switch).
Once this
is done
try testing
your switches
to see
if they
work properly.
If they
don't
go over
your soldering
again
and make
sure you're
using
the correct
terminals
(Remember,
its one
middle
terminal
and one
outer
terminal
per switch).
Once
they work,
get your
ruler
out! Measure
on the
front
of the
Xbox about
1cm in
and make
a mark
with your
sharp
tool.
Then measure
1.5cm
along
to the
right
and make
another
mark,
repeat
this until
you have
4 marks
in total:

The
red arrow
is 1cm
across,
the yellow
arrows
are 1.5cm
across
each.
Note,
the red
arrow
starts
from where
the front
of the
Xbox becomes
flat,
not from
right
on the
inside
of the
bend.
Once
you have
the hole
positions
marked
out, use
the center
punch
to make
the mark
bigger
(not necessary
but this
stops
the drill
from skidding).
The next
thing
to do
is remove
the metal
shielding
directly
behind
the plastic
panel.
Do this
with a
Dremel
by cutting
it away
- be sure
to remove
enough
so that
the contacts
of the
switches
don't
short
out against
it!
Once
you have
done this,
drill
pilot
holes
with a
small
drill
bit for
each hole.
You can
then measure
up the
correct
size of
drill
bit needed
by holding
the drill
bit against
the switch.
Use the
correct
size drill
bit to
make the
pilot
holes
the right
size for
the switches
to fit
through.
You're
now ready
to install
the switches!
Slot each
switch
through
its hole
(Remember
to keep
the order
of 1 2
3 4 correct!)
Now the
tricky
part -
you need
to keep
the switches
vertical
while
tightening
them.
Make sure
that the
switch
is mounted
as follows:

Note
that the
switch
is installed
so that
the terminal
nearest
the top
DOES NOT
have any
wire attached
to it
- this
means
that when
the switch
is down,
it is
off!
Ok
- using
your pliers,
tighten
up the
nut on
the threaded
part of
the switch.
Make sure
that the
switch
remains
vertical!
:) Do
this for
all 4
switches
and you
should
be all
done.
On the
lid of
the Xbox,
remove
the tooth-like
metal
shielding
which
would
fit directly
above
where
you put
the switches
by snapping
them off
as these
wont fit
with the
switches
in place.
This concludes
the switch
installation
part of
the tutorial.
I should
warn you,
it gets
harder
from here.
Get
the top
cover
of your
Xbox,
you will
be making
a hole
on the
top of
it towards
the back
left corner
(when
viewed
from the
top).
Look on
the inside
of the
cover,
when viewed
from the
front
and from
the inside,
the hole
you will
be making
will be
at the
top right
- you
will notice
the metal
shielding
rises
up around
a ridge
in this
area.
The easiest
thing
to do
is to
cut out
the metal
shielding
in just
this small
area.
The top
right
corner
of the
hole you
want to
dremel
out is
about
6cm from
the side
of the
cover
4cm from
the back
- although
I will
leave
deciding
exactly
where
to place
it up
to you
as mine
actually
catches
against
the DVD
player.
Remove
the nuts
(with
pliers)
from the
parallel
port -
the metal
frame
of the
port will
come off,
don't
worry!.
Then,
using
a Dremel,
cut through
the PCB
of the
flash
adaptor
directly
behind
the parallel
port:

The
reason
you need
to do
this is
to allow
the parallel
port to
fit through
the hole.
Dremel
out a
rectangle
from the
plastic
lid about
4cm x
0.9cm
(from
the top
right
corner
mentioned
above)
- this
should
be roughly
big enough
for the
parallel
port to
fit through.
You now
need to
do some
filing
to get
the hole
to the
exact
size required,
believe
me, this
takes
a long
time to
get perfect
:/...
Once
it fits
in - drill
holes
(Using
the metal
parallel
port frame
as a guide)
for your
screws
to fit
into the
parallel
port.
You should
then be
able to
fit the
parallel
port into
the hole
and screw
it in.
If you
used my
exact
measurements
then you
will have
to mount
the parallel
port with
the board
nearest
the back
of the
Xbox or
you wont
actually
be able
to close
the case.
The base
of the
actual
parallel
port will
also foul
against
the edge
of the
DVD drive
- this
actually
helps
as it
provides
pressure
to the
port so
it doesn't
get pushed
in when
inserting
the parallel
cable.
You
should
now be
able to
put all
of the
components
back into
the Xbox
and route
the new
wires
safely
around
all of
the components
(try to
avoid
blocking
the air
flow with
them!).
Put the
Xbox back
together
and if
you did
it all
right
- it should
work.
One thing
to note
- when
putting
the lid
back on
- make
sure that
none of
the wires
or the
FCC cable
gets crushed
by the
DVD drive.
If the
parallel
port fouls
against
the DVD
drive
the case
wont fit
on very
well until
tightened
up with
the screws
but it
will leave
a slight
lump.
That
about
covers
it all.
Sorry
about
the vague
areas
- its
very hard
to describe
without
taking
photos
and I
don't
want to
go back
inside
my Xbox
to do
so :P
If
you have
any questions
just post
them in
the X2Pro
forums!
The
final
result
(You should
be able
to work
out the
correct
positioning
of all
the components
from these
photos)


Tutorial
written
by : ShALLaX